An automatic system was required to remove tramp metals from the conveyor system. Due to the type of metals being seen, strong magnets positioned above the belts were not sufficient to remove the problem metals.
Read moreFull manufacture and installation of the new 517-202 & 517-204 conveyors, gantries and support steelwork on the surface at Boulby Mine.
Read moreOn behalf of BJD Crushers Ltd, Philford Design Engineers completed the manufacture, full assembly and testing of one their 1011 Flexmill Crushers. On completion of build up, an extensive commissioning process was followed at our facility.
Read moreA conveyor was required underground to reclaim mined rock that is stored around the mine. The conveyor was to be fed by a chain feeder, delivering rock into a chute with a sizing grid incorporated, guiding the oversized rock through a crusher.
Read moreC50 ash chute replacement project was to replace an existing ash chute. The ash chute located in junction house no. 2, delivered ash from conveyor no. 50 through 3 levels onto conveyor no. 51A & 51B.
Read moreFull manufacture and installation of the new 517-235 conveyor, support steelwork and associated feed chutes on the surface at Boulby Mine.
Read moreC5 coal chute replacement project was to replace an existing coal chute. The coal chute located in junction house no. 2, delivered coal from conveyor no. 5 through 3 levels onto conveyor no. 8, 23 & 33.
Read morePlatform to replace existing concrete to clean the excess sluice waste.
Read moreNorth stacker & reclaimer bucket wheel replacement project was to replace the bucket wheel, nine buckets and annular guard. The bucket wheel is used to stack out and reclaim coal from the north store field.
Read moreManufacture and design a new Rope Style Ash Grab Assembly to eliminate excessive wear and to maximize life span of all components which includes a design investigation into a improved bearing sealing arrangement as the current design has regular bearing failures due to the harsh environment the ash grab operates in.
Read moreDesign, Manufacture and install new floor to give safe access to the
Rapid Loading Bunker upper level
Manufacture and design a new 48” Tensionable Tail End for operation on the coal prep plant at Thoresby Colliery. The design incorporates a tensionable tail end roller to prevent the belt from slipping. As the tail end will be situated inside, all components are required to be painted to eliminate excessive rust.
Read more3 off conveyors of this type were currently installed under three traversing conveyor delivery heads. We were commissioned to replace all three Fines chain feeders with a like for like replacement
Read moreC33 & C34 Emergency Stock Out conveyors had redundant automated rope winch belt tension systems which the customer required replacing with low maintenance Gravity Take-Up Units.
Read moreA Bulk Head fabrication was required underground to form part of a new ventilation system at a Welsh coal mine. The Bulk Head was to blank off the roadway and form the main inlet interface for the ventilation fan bank assembly.
Read moreSupport Steelwork was required underground to form part of a new ventilation system at a Welsh coal mine. The Support Steel was required to mount and position the ventilation fan bank assemblies correctly to interface with the main roadway Bulk Head.
Read moreAccess stairway was required to by our customer to allow safe regular access to a maintenance platform which in the past was access by a hooped ladder.
Read moreFull manufacture of a new crusher frame and components to suit free issue scroll.
Read moreCompass Minerals use a number of roll type crushers to reduce the size of the mined rock. The crushers work with two rotating opposing rolls. The abrasive nature of the product means the rolls need to be wear resistant.
Read morePhilford was requested to designed and manufactured 4 off Advancing / Walking Pantek Belt Return Ends to operate on the heading conveyors and behind the Sandvik ABM25 continues miners, connected by Philford Heavy Duty Bridge Belt Systems.
Read morePhilford was requested to designed and manufactured a 4 off heavy duty Bridge Belt Systems using a free issue FSW Lion Drive Unit to work in conjunction with Sandvik ABM25 continues miners and Philford Advancing / Walking Belt Return Ends.
Read morePhilfords design team worked closely with our customers team of Engineers to develop a new concept of underground bunker system to allow the temporary storage of up to 4000 tonnes of mineral.
Read moreReverse engineering, redesign and manufacturing works on the scraper / chain conveyors used for feeding reclaimed coal into the main belt conveyor system.
Read moreAccess Platforms for North & South Dust Valves.
Read moreThe renewal of 55 Conveyor delivery / drive end and associated gantry and support steelwork located on the surface at Winsford Mine.
Read moreDesigned and manufactured a maintenance station which allowed for safe and efficient conveyor belt repairs and jointing works.
Read moreDesign and manufacture of a heavy duty 1200mm through receiving section for Compass Minerals Winsford Mine.
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